{"id":1233,"date":"2015-11-23T11:15:16","date_gmt":"2015-11-23T10:15:16","guid":{"rendered":"http:\/\/cero.fr\/?page_id=1233"},"modified":"2017-04-13T18:00:06","modified_gmt":"2017-04-13T16:00:06","slug":"capacities-production","status":"publish","type":"page","link":"http:\/\/cero.fr\/en\/capacities\/capacities-production\/","title":{"rendered":"Production capacities"},"content":{"rendered":"<p><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-587 size-full aligncenter\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-prod.jpg\" alt=\"capacite-prod\" width=\"699\" height=\"237\" srcset=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-prod.jpg 699w, http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-prod-300x101.jpg 300w\" sizes=\"(max-width: 699px) 100vw, 699px\" \/><\/p>\n<h3>Latest acquisition: a 1,500 -ton SMC press<\/h3>\n\n\t\t\t<div id='1233-1' class='gallery gallery-1233 gallery-columns-4 gallery-size-thumbnail' itemscope itemtype='http:\/\/schema.org\/ImageGallery'>\n\t\t\t\t<div class='gallery-row gallery-col-4 gallery-clear'>\n\t\t\t\t\t<figure class='gallery-item col-4' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/10\/press-1.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/10\/press-1-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t\t<figure class='gallery-item col-4' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/10\/press-2.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/10\/press-2-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t\t<figure class='gallery-item col-4' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/10\/press-3.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/10\/press-3-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t\t<figure class='gallery-item col-4' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/10\/press-4.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/10\/press-4-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t<\/div>\n\t\t\t<\/div><!-- .gallery -->\n\n<p>This equipment is to support and complement the two presses already in use in our workshop. It will enable us to finalize and refine the precision manufacturing of composite parts. This powerful tool is also very useful to us for adjusting tooling.<\/p>\n<h2>DEVELOPMENT AND DESIGNING MOLDS AND TOOLING<\/h2>\n<blockquote><p>Our project leaders are in direct contact with customers.<br \/>\nThe design office staff accounts for a quarter of CERO&#8217;s human resources.<\/p><\/blockquote>\n<h4 style=\"padding-left: 60px;\">Role:<\/h4>\n<ul>\n<li>To support product development<\/li>\n<li>To produce 2D and 3D drawings and models of the tooling<\/li>\n<li>To perform rheological studies, thermal calculations and structural calculations<\/li>\n<\/ul>\n<h4 style=\"padding-left: 60px;\">Resources:<\/h4>\n<ul>\n<li>5 CATIA V5 (R19 and R20) workstations<\/li>\n<li>Equipment to read native files in .step, .igs and .dxf formats<\/li>\n<li>Equipment to read native files in .step, .igs and .dxf formats<\/li>\n<\/ul>\n<h2>THE PREPARATION OF MACHINING AND MANUFACTURING RANGES<\/h2>\n<blockquote><p>The methods office optimizes the use of our production resources.<\/p><\/blockquote>\n<h4 style=\"padding-left: 60px;\">Role:<\/h4>\n<ul>\n<li><span style=\"line-height: 1.5;\">Developing machining sequences<\/span><\/li>\n<li>Determining 3, 4 and 5-axis toolpaths<\/li>\n<li>Determining electrode toolpaths<\/li>\n<li>Determining wire toolpaths<\/li>\n<\/ul>\n<h4 style=\"padding-left: 60px;\">Resources:<\/h4>\n<ul>\n<li>3 WorkNC (3D CAM) workstations<\/li>\n<li>2 PowerSHAPE (Delcam) workstation<\/li>\n<li>1 CATIA V5 (R19 and R20) workstation<\/li>\n<\/ul>\n<h2>DRILLING<\/h2>\n<p>We have the equipment to drill to considerable depths.<\/p>\n<blockquote><p>\u00a0CN IXION TLF 1004 Deep drilling\/milling machine<br \/>\nThis machine is capable of drilling to a depth of 1.5 m in one direction (3 m with turning) up to a maximum diameter of 26 mm.<br \/>\n1500 x 1000 table.<br \/>\nSuitable for steel parts weighing up to 6 tons<\/p><\/blockquote>\n\n\t\t\t<div id='1233-2' class='gallery gallery-1233 gallery-columns-3 gallery-size-thumbnail' itemscope itemtype='http:\/\/schema.org\/ImageGallery'>\n\t\t\t\t<div class='gallery-row gallery-col-3 gallery-clear'>\n\t\t\t\t\t<figure class='gallery-item col-3' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-01.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-01-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" srcset=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-01-206x150.jpg 206w, http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-01-300x220.jpg 300w, http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-01.jpg 700w\" sizes=\"(max-width: 206px) 100vw, 206px\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t\t<figure class='gallery-item col-3' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-02.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-02-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t\t<figure class='gallery-item col-3' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-03.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-03-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t<\/div>\n\t\t\t<\/div><!-- .gallery -->\n\n<h2>CNC AND HIGH SPEED MILLING<\/h2>\n<p>Our equipment gives us great capacity for the manufacturing of large tools.<\/p>\n<blockquote><p>All CNC, our milling machines enable us to machine molds up to 6 m in length, 2.5 m wide and 1.2 m high.<\/p><\/blockquote>\n<ul>\n<li>3 5-axis continuous high speed machining centres FPT RONIN (6000 x 2500 x 1500) \u2013 DINOX (2500 x 2200 x 1100) \u2013 High Speed HERMLE C600U (600 x 450 x 450)<\/li>\n<li>Correa FP 40 5-positioned axis machining centre (4500 x 3000 x 1000)<\/li>\n<li>1 3-axis MAZAK AJV 35\/60 machining centre<\/li>\n<li>1 4-axis FERRARI B17 machining centre<\/li>\n<li>3 10 &#8211; ton bridge cranes to service this equipment<\/li>\n<\/ul>\n\n\t\t\t<div id='1233-3' class='gallery gallery-1233 gallery-columns-3 gallery-size-thumbnail' itemscope itemtype='http:\/\/schema.org\/ImageGallery'>\n\t\t\t\t<div class='gallery-row gallery-col-3 gallery-clear'>\n\t\t\t\t\t<figure class='gallery-item col-3' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-04.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-04-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t\t<figure class='gallery-item col-3' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-05.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-05-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t\t<figure class='gallery-item col-3' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-06.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-06-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t<\/div>\n\t\t\t<\/div><!-- .gallery -->\n\n<h2>ELECTRICAL DISCHARGE MACHINING (EDM)<\/h2>\n<h4 style=\"padding-left: 60px;\">Sinker EDM<\/h4>\n<ul>\n<li>ONA HS700 \u2013 Capacity: 2300 x 1300 x 700<\/li>\n<li>ROBOFORM 40 \u2013 Capacity: 1100 x 400 x 750<\/li>\n<li>ROBOFORM 31 \u2013 Capacity: 500 x 400 x 300<\/li>\n<\/ul>\n<h4 style=\"padding-left: 60px;\">Wire EDM<\/h4>\n<ul>\n<li>ONA KE 600 \u2013 Capacity: 1300 x 980 x 500<\/li>\n<li>MITSUBISHI DWC 200 HA \u2013 Capacity: 750 x 650 x 350<\/li>\n<\/ul>\n<h2>TURNING<\/h2>\n<h4 style=\"padding-left: 60px;\">Resources:<\/h4>\n<ul>\n<li>CN MAZAK TURN QUICK 15 lathe<\/li>\n<li>Conventional RAMO A 42 lathe<\/li>\n<\/ul>\n<h2>ADJUSTMENT<\/h2>\n<blockquote><p>One quarter of our workforce is dedicated to assembling, adjusting and fine-tuning our tools.<\/p><\/blockquote>\n<ul>\n<li>2 &#8211; 5-ton bridge cranes<\/li>\n<li>4\u00a0&#8211; 10-ton bridge cranes<\/li>\n<li>1 &#8211; 20-ton bridge crane<\/li>\n<li>1 &#8211; 10-ton rotating trolley<\/li>\n<\/ul>\n<h4 style=\"padding-left: 60px;\">Total independence:<\/h4>\n<ul>\n<li>3 flat grinding machines<\/li>\n<li>2 radial drills<\/li>\n<li>4 column drills<\/li>\n<\/ul>\n<h4 style=\"padding-left: 60px;\">3 testing presses<\/h4>\n<ul>\n<li>1 SMC KOMPO 1500 &#8211; ton press \u2013 Capacity: 3000 x 2500 x 2800<\/li>\n<li>1 PHP 200 \u2013ton press \u2013 Capacity: 3200 x 2000 x 2500<\/li>\n<li>1 REIS 50 &#8211; ton press \u2013 Capacity: 1200 x 1200 x 1200<\/li>\n<\/ul>\n\n\t\t\t<div id='1233-4' class='gallery gallery-1233 gallery-columns-3 gallery-size-thumbnail' itemscope itemtype='http:\/\/schema.org\/ImageGallery'>\n\t\t\t\t<div class='gallery-row gallery-col-3 gallery-clear'>\n\t\t\t\t\t<figure class='gallery-item col-3' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-091.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-091-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t\t<figure class='gallery-item col-3' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-081.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-081-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t\t<figure class='gallery-item col-3' itemprop='associatedMedia' itemscope itemtype='http:\/\/schema.org\/ImageObject'>\n\t\t\t\t\t\t<div class='gallery-icon landscape'><a href='http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-071.jpg' itemprop=\"contentURL\"><img loading=\"lazy\" decoding=\"async\" width=\"206\" height=\"150\" src=\"http:\/\/cero.fr\/wp-content\/uploads\/2014\/11\/capacite-071-206x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" itemprop=\"thumbnail\" \/><\/a><\/div>\n\t\t\t\t\t<\/figure>\n\t\t\t\t<\/div>\n\t\t\t<\/div><!-- .gallery -->\n\n<h2>INJECTION AND BI-INJECTION MOLDING PRESSES<\/h2>\n<blockquote><p>We have a range of presses from 25 to 3,200 &#8211; ton for testing thermoplastic injection tooling, including:<\/p>\n<ul>\n<li>Engel-type 700 &#8211; ton e and 1,000 &#8211; ton bi-injection<\/li>\n<li>160 &#8211; ton tri-injection<\/li>\n<\/ul>\n<\/blockquote>\n<h2>INSPECTION AND METROLOGY<\/h2>\n<blockquote><p>We carry out three-dimensional inspections (parts, molds, electrodes).<br \/>\nWe measure hardness and roughness.<\/p><\/blockquote>\n","protected":false},"excerpt":{"rendered":"<p>Latest acquisition: a 1,500 -ton SMC press This equipment is to support and complement the two presses already in use in our workshop. It will enable us to finalize and refine the precision manufacturing of composite parts. This powerful tool is also very useful to us for adjusting tooling. DEVELOPMENT AND DESIGNING MOLDS AND TOOLING [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":1231,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-1233","page","type-page","status-publish","hentry"],"acf":[],"_links":{"self":[{"href":"http:\/\/cero.fr\/en\/wp-json\/wp\/v2\/pages\/1233"}],"collection":[{"href":"http:\/\/cero.fr\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"http:\/\/cero.fr\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"http:\/\/cero.fr\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"http:\/\/cero.fr\/en\/wp-json\/wp\/v2\/comments?post=1233"}],"version-history":[{"count":15,"href":"http:\/\/cero.fr\/en\/wp-json\/wp\/v2\/pages\/1233\/revisions"}],"predecessor-version":[{"id":1820,"href":"http:\/\/cero.fr\/en\/wp-json\/wp\/v2\/pages\/1233\/revisions\/1820"}],"up":[{"embeddable":true,"href":"http:\/\/cero.fr\/en\/wp-json\/wp\/v2\/pages\/1231"}],"wp:attachment":[{"href":"http:\/\/cero.fr\/en\/wp-json\/wp\/v2\/media?parent=1233"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}